Metal fabrication is a crucial industrial process that involves the transformation of raw metal into specific shapes or products using various techniques. From the construction of skyscrapers to the delicate components in complex machinery, commercial metal fabrication plays an integral role in numerous industries. Understanding the common techniques used in metal fabrication not only highlights the versatility of metals but also underscores the skill and precision required in this field.

Cutting and Shearing

One of the most essential metal fabrication techniques is cutting, which involves slicing through metal to achieve desired shapes and sizes. Cutting can be done manually or with the assistance of machines like plasma cutters, laser cutters, or water jets, providing precise and efficient results. Shearing, a similar technique, specifically refers to cutting straight lines in sheets of metal and is often used to produce custom-sized pieces for further processing in commercial metal fabrication projects.

Bending and Forming

Another fundamental technique in metal fabrication is bending, which alters the shape of metal without cutting it. This process is accomplished using machines called press brakes, which can apply significant force to bend the metal at various angles. Additionally, forming extends beyond simple bending, enabling the creation of complex geometries and shapes, essential for numerous applications, including structures like guardrails and industrial brackets. According to the U.S. Occupational Safety and Health Administration (OSHA), guardrails must be able to withstand a force of at least 200 pounds applied in any outward or downward direction, showcasing the importance of precise bending and forming in ensuring safety and structural integrity.

Welding and Joining

Welding is one of the most well-known metal fabrication techniques, used to join two or more metal pieces together. Different welding methods, such as MIG, TIG, and arc welding, cater to various types of metals and specific application requirements. Welding not only ensures strong joints but also allows for the creation of large structures and their components. This is especially important in commercial metal fabrication, where durability and structural strength are paramount in industries ranging from automotive manufacturing to aerospace engineering.

Metal fabrication is an expansive field that integrates a wide range of techniques and processes to mold metal into functional, robust products and structures. Each method, whether it be cutting, bending, or welding, contributes uniquely to the overall fabrication process, demonstrating the versatility and necessity of skilled craftsmanship. As industries continue to innovate and grow, the importance of mastering these common metal fabrication techniques will only increase. For dependable and high-quality service, contact Metal One today to discuss your next commercial metal fabrication project.